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網帶式清洗機上清洗劑與防銹油配套使用要點

作者：admin來源：http://m.zhuohengsh.com/時間：2022-07-23

確定一下網帶式清洗機的設置，這樣便于我們從確定中分析清洗劑的選擇。設置如下:

Determine the setting of the mesh belt cleaner, so that we can analyze the choice of cleaning agent from the determination. The settings are as follows:

1、線速度可調

1. Linear speed adjustable

2、浸泡式，超聲波清洗

2. Immersion, ultrasonic cleaning

3、框式、升降式運行

3. Frame and lift operation

4、有風掃、負壓式烘干

4. With wind sweeping and negative pressure drying

5、浸油防銹，風掃瀝油

5. Soak oil for rust prevention, and drain oil by air sweeping

這一套工藝設置廣泛應用于汽車零部件清洗防銹。經常會用到以下幾種介質產品，黑色金屬清洗劑，水性防銹劑或切水劑，防銹油。

This set of process settings is widely used in the cleaning and rust prevention of auto parts. The following media products are often used: ferrous metal cleaning agents, water-based rust preventive agents or cutting agents, and rust preventive oils.

清洗劑選擇要點:

Key points of detergent selection:

1、根據工件上帶油量多少，清洗劑的組成類型多種多樣。通常情況下會選擇表面活性劑加堿的組合來清洗。

1. According to the amount of oil carried on the workpiece, the composition of the cleaning agent is diverse. Usually, the combination of surfactant and alkali will be selected for cleaning.

2、想要獲得較長的清洗效果和換槽周期，清洗劑需要具有較好的清洗后排油性，即在溢流時，清洗下來的油溢流下來，保持清洗劑的清潔度，保持良好的再清洗性能。

2. In order to obtain a longer cleaning effect and tank changing cycle, the cleaning agent needs to have better oiliness after cleaning, that is, when overflowing, the cleaned oil overflows, so as to maintain the cleanliness of the cleaning agent and maintain good re cleaning performance.

3、清洗劑與防銹油分離性好，不能出現乳化問題。當然，水性防銹劑與防銹油的分離性也要好，切水劑與清洗劑的分離性也要好。

3. The cleaning agent is well separated from the antirust oil, and the emulsification problem cannot occur. Of course, the water-based antirust agent and antirust oil are also better separated, and the water cutting agent and cleaning agent are also better separated.

山東超聲波清洗機廠家認為網帶式清洗機上的細節設計也至關重要，比如：

Shandong ultrasonic cleaner manufacturers believe that the detailed design of the mesh belt cleaner is also crucial, such as:

1、每一個工位后都設計風掃（切），將前一個液槽中攜帶的液盡可能的減少。2、負壓烘干工位，保持穩定真空度。3、清洗槽、漂洗槽設計溢流。

1. Air sweeping (cutting) is designed after each station to reduce the liquid carried in the previous liquid tank as much as possible. 2. Negative pressure drying station to maintain a stable vacuum. 3. Overflow is designed for cleaning tank and rinsing tank.

清洗過程中的每一道工序設置都需要權衡效率和清洗質量。不能一味的追求效率而不顧科學的清洗參數設置。在實際服務客戶過程中，不止一次地遇到過這些狀況:

Each process setting in the cleaning process needs to weigh efficiency and cleaning quality. We should not blindly pursue efficiency regardless of scientific cleaning parameter settings. In the process of actually serving customers, I have encountered these situations more than once:

1、清洗時間設置特別短，10秒或30秒。按照常規的設定時間應該是3-5分鐘。

1. The cleaning time setting is particularly short, 10 seconds or 30 seconds. The conventional setting time should be 3-5 minutes.
山東超聲波清洗機

2、沒有風切，沒有漂洗，清洗后直接防銹。清洗后的工件表面會攜帶大量清洗劑，會污染防銹油，使防銹油失去應有的防銹期。

2. No wind cutting, no rinsing, rust prevention directly after cleaning. The cleaned workpiece surface will carry a large amount of cleaning agent, which will pollute the antirust oil and make the antirust oil lose its due antirust period.

3、長時間不添添加新液，不換槽。每天補加清洗劑原液是保持清洗性能持續的必要措施。清洗劑槽液經過長期不斷的混入油污，清洗性能不斷下降。需要定期換槽，撇除浮油。

3. Do not add new liquid or change the tank for a long time. Adding detergent stock solution every day is a necessary measure to maintain the continuous cleaning performance. After a long period of continuous mixing with oil, the cleaning performance of the cleaning agent tank continues to decline. The tank needs to be changed regularly to skim off the oil slick.

還有很多其他的不規范操作。清洗防銹工藝很關鍵，也是成品的后一道。做好清洗，做好清潔度，做好防銹，這個零部件才算真正能走上使用之路。更多相關內容就來關注我們m.zhuohengsh.com吧！

There are many other non-standard operations. The cleaning and rust prevention process is very critical, and it is also the next step of the finished product. Only by doing a good job of cleaning, cleanliness and rust prevention can this part really be used. For more relevant content, please follow us at m.zhuohengsh.com!

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